Airworthiness Directive · Amendment 39-16054 · Hartzell Propeller Inc. ()HC-()2Y(K,R)-() Series Propellers
Hartzell Propeller Inc. ()HC-()2Y(K,R)-() Series Propellers
This AD applies to Hartzell Propeller Inc. ()HC-()2Y(K,R)-() series propellers with non-suffix serial number (SN) propeller hubs and propeller hubs suffix SN letter “E”, installed on Lycoming O-, IO-, LO-, LIO-, TO-, LTO-, AIO-, AEIO-, and TIO-360 series reciprocating engines. These propellers and engines could be installed on, but not limited to:
| O-360-A1A | Piper Aircraft | Comanche (PA-24). |
| Lake Aircraft | Colonial (C-2, LA-4, 4A, or 4P). | |
| Mooney Aircraft | Mark “20B” (M-20B). | |
| Earl Horton | Pawnee (Piper PA-25). | |
| Partenavia | Oscar (P-66). | |
| Siai-Marchetti | (S-205). | |
| Procaer | Picchio (F-15-A). | |
| S.A.A.B | Safir (91-D). | |
| Malmo | Vipan (MF-10B). | |
| Aero Boero | AB-180. | |
| Beagle | Airedale (A-109). | |
| DeHavilland | Drover (DHA-3MK3). | |
| Kingsford-Smith | Bushmaster (J5-6). | |
| O-360-A1AD | S.O.C.A.T.A | Tabago TB-10. |
| O-360-A1D | Piper Aircraft | Comanche (PA-24). |
| Lake Aircraft | Colonial (LA-4, 4A, or 4P). | |
| Doyn Aircraft | Doyn-Beech (Beech 95). | |
| Mooney Aircraft | Master “21” (M-20E), Mark “20B”, “20D”, (M20B, M20C), Mooney Statesman (M-20G). | |
| O-360-A1F6 | Cessna Aircraft | Cardinal. |
| O-360-A1F6D | Cessna Aircraft | Cardinal 177. |
| Teal III | TSC (1A3). | |
| O-360-A1G6 | Aero Commander | |
| O-360-A1G6D | Beech Aircraft | Duchess 76. |
| O-360-A1H6 | Piper Aircraft | Seminole (PA-44). |
| O-360-A1P | Aviat | Husky. |
| O-360-A2A | Avion Jodel | D-140-B. |
| S.O.C.A.T.A | Rallye Commodore (MS-893). | |
| Partenavia | Oscar (P-66). | |
| Beagle | Husky (D5-180) (J1-U). | |
| O-360-A2D | Piper Aircraft | Comanche (PA-24), Cherokee “C” (PA-28 “180”). |
| Mooney Aircraft | Master “21” (M-20D), Mark “21” (M-20E). | |
| O-360-A2F | Dynac Aerospace Corp | Aero Commander Model 100. |
| O-360-A2G | Beech Aircraft | Sport. |
| O-360-A3A | C.A.A.R.P.S.A.N | (M-23III). |
| Robin | Regent (DR400/180), Remorqueur (DR400/180R), R-3170. | |
| S.O.C.A.T.A | Rallye 180GT, Sportavia Sportsman (RS-180). | |
| Norman Aeroplane Co | NAC-1 Freelance. | |
| Nash Aircraft Ltd | Petrel. | |
| O-360-A3AD | S.O.C.A.T.A | TB-10. |
| Robin | Aiglon (R-1180T). | |
| O-360-A4A | Piper Aircraft | Cherokee “D” (PA-28 “180”). |
| O-360-A4D | Varga | Kachina. |
| O-360-A4G | Beech Aircraft | Musketeer Custom III. |
| O-360-A4K | Grumman American | Tiger. |
| Beech Aircraft | Sundowner 180. | |
| O-360-A4M | Piper Aircraft | Archer II (PA-28 “18”). |
| Valmet | PIK-23. | |
| O-360-A4N | Cessna Aircraft | 172 (Optional). |
| O-360-A4P | Penn Yan | Super Cub Conversion. |
| O-360-A5AD | C. Itoh and Co | Fuji FA-200. |
| O-360-B2C | Seabird Aviation | SB7L. |
| O-360-C1A | Intermountain Mfg. Co | Call Air (A-6). |
| O-360-C1E | Bellanca Aircraft | Scout (8GCBC-CS). |
| O-360-C1F | Maule | Star Rocket MX-7-180. |
| O-360-C1G | Christen | Husky (A-1). |
| O-360-C2E | Bellanca Aircraft | Scout (8GCBC FP). |
| O-360-C4F | Maule | MX-7-180A. |
| O-360-C4P | Penn Yan | Super Cub Conversion. |
| O-360-F1A6 | Cessna Aircraft | Cutlass RG. |
| O-360-J2A | Robinson | R22. |
| IO-360-B1A | Beech Aircraft | Travel-Air (B-95A). |
| Doyn Aircraft | Doyn-Piper (PA-23 “200”). | |
| IO-360-B1B | Beech Aircraft | Travel-Air (B-95B). |
| Doyn Aircraft | Doyn-Piper (PA-23 “200”). | |
| Fuji | (FA-200). | |
| IO-360-B1D | United Consultants | See-Bee. |
| IO-360-B1E | Piper Aircraft | Arrow (PA-28 “180R”). |
| IO-360-B1F | Utva | 75. |
| IO-360-B2E | C.A.A.R.P | C.A.P. (10). |
| IO-360-B1F6 | Great Lakes | Trainer. |
| IO-360-B1G6 | American Blimp | Spector 42. |
| IO-360-B2F6 | Great Lakes | Trainer. |
| IO-360-C1E6 | Piper Aircraft | Seneca I (PA-34-200). |
| LO-360-A1G6D | Beech Aircraft | Duchess. |
| LO-360-A1H6 | Piper Aircraft | Seminole (PA-44). |
| IO-360-E1A | T.R. Smith Aircraft | Aerostar. |
| IO-360-M1A | Diamond Aircraft | DA-40. |
| IO-360-M1B | Vans Aircraft | RV6, RV7, RV8. |
| Lancair | 360. | |
| AEIO-360-B1F | F.F.A | Bravo (200). |
| Grob | G115/Sport-Acro. | |
| AEIO-360-B1G6 | Great Lakes | |
| AEIO-360-B2F | Mundry | CAP-10. |
| AEIO-360-B4A | Pitts | S-1S. |
| AEIO-360-H1A | Bellanca Aircraft | Super Decathalon (8KCAB-180). |
| AEIO-360-H1B | American Champion | Super Decathalon. |
(d) Any hub, part number (P/N) D-6522-1, retired from service under AD 2003-01-03 must not be returned to service under this AD unless an additional airworthiness determination is made and recorded in the appropriate propeller and or airplane maintenance logbook. Also, any hub, (P/N) D-6522-1, that is returned to service is still subject to the inspection requirements of this AD.
(e) The parentheses appearing in the propeller model number indicates the presence or absence of an additional letter(s) that varies the basic propeller model. This AD still applies regardless of whether these letters are present or absent in the propeller model designation.
The FAA is superseding an existing airworthiness directive (AD) for Hartzell Propeller Inc. ()HC-()2Y()-() series propellers with non-suffix serial number (SN) propeller hubs installed on Lycoming O-, IO-, LO-, and AEIO-360 series reciprocating engines. That AD currently requires initial and repetitive eddy current inspections (ECIs) of the front cylinder half of the propeller hub for cracks and removing cracked hubs from service before further flight. In addition, that AD allows installation of an improved design propeller hub (suffix SN "A" or "B") as terminating action to the repetitive ECI. This ad requires the same actions but changes the affected propeller series designation to ()HC-()2Y(K,R)-() series propellers with non-suffix SN propeller hubs and suffix SN letter "E" propeller hubs. This AD also expands the engine eligibility to include Lycoming LIO-, TO-, LTO-, AIO-, and TIO-360-series engines. This AD results from the need to make changes to the affected series designation of propellers, to expand the engine applicability, and to respond to comments received on AD 2006- 18-15. We are issuing this AD to prevent failure of the propeller hub causing blade separation and subsequent loss of airplane control.
You are responsible for having the actions required by this AD performed within the compliance times specified unless the actions have already been done.
(i) Within 50 operating hours time-in-service (TIS) after the effective date of this AD, perform an initial ECI of the front cylinder half of the propeller hub for cracks.
(j) Use paragraphs 3.A. through 3.A.(4)(g) of the Accomplishment Instructions of Hartzell Propeller Inc. Service Bulletin (SB) No. HC-SB-61-269, Revision 3, dated September 17, 2007, to perform the ECI.
(k) If any cracks are found, remove the propeller hub from service before further flight.
(l) If no cracks are found, mark the propeller using paragraph 3.A.(6)(a) of the Accomplishment Instructions of Hartzell Propeller Inc. SB No. HC-SB-61-269, Revision 3, dated September 17, 2007, to indicate compliance with Hartzell Propeller Inc. SB No. HC-SB-61-269, dated April 18, 2005.
Within every 100 operating hours TIS after the last propeller hub ECI, perform repetitive ECIs of the front cylinder half of the propeller hub for cracks.
(n) Do not repetitively mark the propeller once it is initially marked as specified in paragraph (l) of this AD.
(o) If any cracks are found, remove the propeller hub from service before further flight.
As optional terminating action to the repetitive ECIs required by this AD:
(1) Replace the non-suffix SN propeller hub with a propeller hub identified by an “A” or “B” suffix letter in the propeller hub SN; except:
(2) Do not install a suffix “A” propeller hub that was previously installed on an aircraft affected by the original issue or later revision of Hartzell Propeller Inc. SB No. HC-SB-61-227.
(3) Replacement propeller hub part numbers can be found in paragraph 2.A., Material Information, of Hartzell Propeller Inc. SB No. HC-SB-61-269, Revision 3, dated September 17, 2007.
The aircraft, engines and makers this AD names, by the model designations in its text. A model listed here may still be outside the AD's serial ranges.
Propellers