Airworthiness Directive · Amendment 39-15636 · Rolls-Royce plc RB211-524 Series Turbofan Engines
Rolls-Royce plc RB211-524 Series Turbofan Engines
This AD applies to Rolls-Royce (RR) RB211-524 series turbofan engines with certain high pressure (HP) turbine discs installed. These engines are installed on, but not limited to, Boeing 747 series and 767 series airplanes and Lockheed L1011 series airplanes.
We are adopting a new airworthiness directive (AD) for the products listed above. This AD results from mandatory continuing airworthiness information (MCAI) issued by an aviation authority of another country to identify and correct an unsafe condition on an aviation product. The MCAI describes the unsafe condition as:
Unless already done, do the following actions.
(1) Carry out the eddy current inspection as detailed in Section 3—Accomplishment Instructions of Rolls-Royce NMSB RB.211-72-AE718, dated January 24, 2006.
(2) Carry out the eddy current inspection in accordance with the following schedule:
(i) The HP disc serial numbers listed in Table 1 are to be inspected as follows:
| Part No. | Serial No. |
|---|---|
| UL29473 | LAQDY6043 |
| UL29473 | LAQDY6048 |
| UL29473 | LAQDY6079 |
| UL29473 | LDRCZ10057 |
| UL29473 | LDRCZ10264 |
| UL29473 | LDRCZ10415 |
| UL29473 | LDRCZ11402 |
| UL29473 | LDRCZ11425 |
| UL29473 | LDRCZ11497 |
| UL29473 | LDRCZ11663 |
| UL29473 | LDRCZ11679 |
| UL29473 | LDRCZ12301 |
| UL29473 | LDRCZ12308 |
| UL29473 | LDRCZ12316 |
| UL29473 | LDRCZ12319 |
| UL29473 | LQDY6957 |
| UL29473 | LQDY9075 |
| UL29473 | LQDY9084 |
| UL29473 | LQDY9557 |
| UL29473 | LQDY9906 |
| UL29473 | LQDY9956 |
| UL29473 | LQDY9970 |
| UL29473 | LQDY9985 |
| UL29472 | LQDY9125 |
| UL29472 | LQDY9554 |
| UL29472 | LQDY9582 |
| UL29472 | LQDY9895 |
| UL29472 | LQDY9910 |
| UL29472 | LQDY9947 |
| UL29472 | LQDY9960 |
| UL24994 | LQDY6777 |
| UL24994 | LQDY6792 |
| UL24994 | LQDY6859 |
| UL24994 | LQDY6860 |
| UL24994 | LQDY6866 |
| UL24994 | LQDY6869 |
| UL24994 | LQDY6934 |
| UL24994 | LQDY6946 |
| UL24994 | LQDY6963 |
| UL23166 | LQDY6745 |
| UL23166 | LQDY6846 |
| UL23166 | LQDY6848 |
| UL23166 | LQDY6954 |
| FK24790 | LDRCZ12492 |
| FK24790 | LDRCZ12694 |
(A) For all RB211-524 engine marks except RB211-524D4 variants:
(1) If the HP turbine disc cycles are greater than 6150 cycles since new on the effective date of this AD, inspect the HP turbine disc within 500 cycles after the effective date of this AD.
(2) If the HP turbine disc cycles are less than 6150 cycles since new on the effective date of this AD, inspect the disc by whichever is the soonest of the conditions below:
(i) Prior to reaching 6650 cycles since new. The HP turbine disc life at inspection must be greater than 700 cycles since new.
(ii) At next shop visit where the HP turbine rotor is removed from the Combustor Outer Case and the HP turbine disc life is greater than 700 cycles since new. If a HP turbine disc that meets these cyclic life criteria is currently at shop visit, and if, at the effective date of this Airworthiness Directive, it has not yet been reinstalled into the Combustion Outer Case, then the HP turbine disc must be inspected in accordance with the requirements of this Airworthiness Directive at the current shop visit.
(B) For all RB211-524D4 engine mark variants:
(1) If the HP turbine disc cycles are greater than 5000 cycles since new on the effective date of this AD, inspect the HP turbine disc within 500 cycles after the effective date of this AD.
(2) If the HP turbine disc cycles were less than 5000 cycles since new on the effective date of this AD, inspect the HP turbine disc by whichever is the soonest of the conditions below:
(i) Prior to reaching 5500 cycles since new. The HP turbine disc life at inspection must be greater than 700 cycles since new.
(ii) At the next shop visit where the HP turbine rotor is removed from the Combustor Outer Case and the HP turbine disc life is greater than 700 cycles since new. If a HP turbine disc that meets these cyclic life criteria is currently at shop visit, and if, at the effective date of this Airworthiness Directive, it has not yet been reinstalled into the Combustion Outer Case, then the HP turbine disc must be inspected in accordance with the requirements of this Airworthiness Directive at the current shop visit.
(ii) For all other HP turbine discs specified in the Applicability of this Directive but not listed in Table 1 of this AD.
(A) Inspect the HP turbine disc at next shop visit where the HP turbine rotor is removed from the Combustor Outer Case and the HP turbine disc life is greater than 700 cycles since new. If a HP turbine disc that meets these cyclic life criteria is currently at shop visit, and if, at the effective date of this Airworthiness Directive, it has not yet been reinstalled into the Combustion Outer Case, then the HP turbine disc must be inspected in accordance with the requirements of this Airworthiness Directive at the current shop visit.
(B) If a HP turbine disc has previously passed the inspection to Rolls-Royce NMSB 72-C816 or the focused inspection carried out in accordance with Rolls-Royce TS594-J Overhaul Process Manual Task 70-00-00-200-223 at greater than 700 cycles since new, then either of these inspections meets the requirements of this Airworthiness Directive.
Wherever the MCAI AD specifies 24 November 2005, this AD specifies the effective date of this AD.
The aircraft, engines and makers this AD names, by the model designations in its text. A model listed here may still be outside the AD's serial ranges.
Engines